About Rust Decay

Rust is the common name for iron oxide, which forms when iron or its alloys corrode in the presence of oxygen and water. The rusting process is an electrochemical reaction that gradually eats away at metal surfaces.

Different metals have different corrosion resistance levels
Thicker materials take longer to rust completely
Environmental conditions significantly affect rust rate
Protective coatings can significantly delay rust formation
Higher temperatures generally increase rusting rate
Humidity above 60% significantly increases rust risk
Time the metal is exposed to moisture each day

Mild Steel

Most commonly rusted metal. Rust rate: 0.1-0.5 mm/year in urban areas.

High rust risk

Stainless Steel

Contains chromium for protection. Rust rate: 0.001-0.01 mm/year.

Low rust risk

Galvanized Steel

Zinc coating sacrifices itself to protect steel. Lasts 30-50 years.

Medium rust risk

Aluminum

Forms protective oxide layer. Rust rate: 0.0025 mm/year in marine.

Very low rust risk

Rust Prevention Tips

Keep it Dry: Moisture is essential for rust. Keep metals in dry environments with humidity below 50%.
Apply Protective Coatings: Paint, powder coating, or galvanizing creates a barrier against oxygen and moisture.
Use Corrosion-Resistant Metals: Choose stainless steel, aluminum, or copper for outdoor applications.
Regular Maintenance: Inspect metal surfaces regularly and touch up any damaged coatings immediately.
Control Environment: Use dehumidifiers indoors and ensure proper ventilation to reduce moisture.

Detailed Rust Information

Scientific Basis

Our calculations are based on standard corrosion rates from materials science and engineering handbooks.

Real-World Data

Uses actual corrosion data from various environments including marine, industrial, and urban settings.

Multiple Factors

Considers material type, thickness, coating, temperature, humidity, and environmental conditions.

Time Estimation

Provides realistic time estimates for initial rust formation and complete material degradation.

Risk Assessment

Identifies rust risk levels and suggests preventive measures based on your specific situation.

Educational

Learn about corrosion science and how different factors affect metal degradation over time.